Era Replica Automobiles 427 ROADSTER manuals

Owner’s manuals and user’s guides for Cars Era Replica Automobiles 427 ROADSTER.
We providing 1 pdf manuals Era Replica Automobiles 427 ROADSTER for download free by document types: Service Manual


Table of contents

427 ROADSTER

1

Updates/Addenda

2

The Legal Stuff

2

SECTION A - PARTS NEEDED

4

Have fun!

5

SECTION A

6

PARTS NEEDED

6

PICKING UP YOUR KIT

7

Keep It Simple, Stupid!

8

FORD FE SERIES

9

BELLHOUSING

11

ALTERNATOR

11

IGNITION NOTES

11

TRANSMISSION

12

TRANSMISSION GEARING

12

SECTION A -PARTS NEEDED

13

FOUR SPEED TOP LOADER

14

FORD C-6 AUTOMATIC

14

FORD MUSTANG T-5

14

SPEEDOMETER DRIVE GEARS

15

SHIFT LINKAGE

16

STEERING GEAR

17

WITH BOLT-ON WHEELS

18

WITH PIN DRIVE WHEELS:

18

OPTIONAL COMPETITION BRAKES

18

TRIUMPH COLUMN

18

WIPER MOTOR AND COMPONENTS

19

FRONT SHOCK ABSORBERS

19

FRONT COIL SPRINGS:

19

EXHAUST SYSTEM

19

WHEELS, BOLT-ON

20

WHEELS, PIN-DRIVE

20

EXPANSION TANK

21

JACK, ETC

21

RADIATOR HOSES

21

PART NUMBERS AND SOURCES

22

Auto parts supplier

26

SOURCE MASTER LIST

28

TOOLS NEEDED

29

SECTION B:

31

PARTS PREPARATION

31

Special Note!

32

ENGINE/COMPONENTS

32

ALTERNATOR MOUNTING:

33

TKO 3550 with spacer

35

BELL-HOUSING

35

IRON FE BLOCK

36

CLUTCH THROWOUT ROD

37

SLAVE CYLINDER, INTERNAL

37

B/HEADTANK

38

REAR SUSPENSION, JAGUAR:

40

AND PARTS

41

TRAILING END ROD ENDS:

42

HAND BRAKE LINKAGE

42

REAR HUBS

43

ASSEMBLY

45

Bolt-on

45

Pin-drive

45

SUBFRAME

46

CONTROL ARMS

47

SHIFT LEVER (FORD)

48

SHIFT LEVER PLACEMENT

49

RICHMOND GEAR 5 SPEED

49

Richmond Gear 5 speed

49

DRIVE SHAFT

50

STEERING COLUMN (UPPER)

50

BUSHING REPLACEMENT (LATE)

51

E.R.A. COLUMN

51

OVERVIEW

51

CONNECTING TUBES

52

CHECKING THE WHEELBOX/CABLE

52

FUNCTION

52

MOTOR PREPARATION

52

STROKE CHANGES

53

DAMPERS AND SPRINGS:

54

REAR HUBS, BOLT-ON WHEELS:

54

SECTION C:

55

CHASSIS PREPARATION

55

BODY REMOVAL

57

FRONT INNER PANEL REMOVAL

58

CHASSIS PAINT

59

SECTION D:

60

BODY/CHASSIS ASSEMBLY

60

FASTENER NOTES

61

BODY MOUNTED PRE-MOUNTED ON

61

CHASSIS OPTION

61

BRAKE AND FUEL LINES

62

FOOT BOXES

62

Front – Driver’s Footbox

63

Side – Driver’s Footbox

63

BONDING STRIPS

63

FRESH AIR CONTROL VALVES

64

THROTTLE LINKAGE

64

ID PLATE

64

BATTERY TRAY

65

BATTERY REMOVE AND REPLACE

65

VOLTAGE REGULATOR

65

BRAKE/CLUTCH FLUID RESERVOIR

66

BODY MOUNTING

67

ebod\HOODHNDL

68

Hoodgask

68

HOOD PROP

69

TRUNK LID

69

FITTING THE ROLL BAR

71

BODY PREPARATION AND PAINT

71

TRIM FOR 245-60 TIRES

72

SIDE PIPE HOLES

72

Hoodriv1

74

E\hoodriv2

74

COWL EDGES

75

CHECK DOOR FIT

75

PAINTING

75

DETAIL UNDERCOATING

77

WINDSHIELD WIPERS

77

HOOD GASKET

79

FRESH AIR HOSES

79

TONNEAU SNAPS

79

WIRING AND ELECTRICAL

80

DASHBOARD HARNESS

81

REAR HARNESS

82

INTERIOR PANELS

83

ENGINE AND TRANSMISSION

83

eint\doorpnl2

85

E\DOORGASKET

86

FERRULE

86

EXHAUST HEAT SHIELDS

88

ROLL BAR

89

RADIATOR AND FANS

89

OPTIONAL FANS

90

RADIATOR SHROUDING

90

GRILLE AIR FOIL

91

OIL COOLER (OPTIONAL)

91

FUEL TANK

93

SECTION F:

95

SUSPENSION ASSEMBLY

95

FRONT SUSPENSION

97

LOWER STEERING COLUMN

97

STEERING KNUCKLE

98

ANTI-SWAY BAR

100

INSTALLATION

103

BRAKE AND CLUTCH PEDAL

104

CLUTCH PEDAL HEIGHT

105

DEAD PEDAL INSTALLATION

106

SECTION G:

107

BODY/INTERIOR

107

WINDWINGS AND SUNVISORS

108

WINDSHIELD WASHER

108

WINDSHIELD

109

HEATER/DEFROSTER

110

DASHBOARD

110

SPEEDOMETER CABLE

111

INSTALLATION, TOP LOADER

112

BATTERY AND CABLES

114

STEERING COLUMN AND WHEEL

115

SHIFT LEVER

115

SHIFT LEVER HOLE

116

ACCENT TUBE HOLES

116

ASH TRAY

116

TUNNEL INSTALLATION

116

SECTION G - BODY/INTERIOR

117

CARPETS

118

REAR PANEL

119

STEP MOLDING

122

HAND BRAKE LEVER COVER

125

SHIFT BOOT

126

SEAT BELT/SHOULDER HARNESS

126

SEAT MOUNTING

127

DOOR INSTALLATION

128

BUMPERS, JACK-PADS

129

FRESH AIR INLET DUCTS

130

FUEL FILLER CAP

130

HEADLIGHTS

131

SIGNAL LIGHTS

131

TAIL-LIGHTS

131

REAR REFLECTOR (BOTTOM)

132

LICENSE PLATE LIGHT

132

BACK-UP LIGHT (OPTIONAL)

133

MIRRORS

133

TOP SNAPS

134

EMBLEMS

135

LICENSE PLATE(S)

135

SIDE PIPES

136

FINAL INSTALLATION HINTS

138

EXHAUST SYSTEM, UNDER-CAR

138

CONVERTIBLE TOP

139

REMOVE AND REPLACE

140

SIDE CURTAINS

141

FITTING THE TONNEAU COVER

141

SECTION H

142

FINAL OPERATIONS

142

CLUTCH HYDRAULICS

143

BRAKE HYDRAULICS

144

BOLT-ON WHEEL NOTES

144

PIN DRIVE WHEEL NOTES

144

INSTALL WIPER ARMS

145

SUSPENSION ADJUSTMENTS

145

ALIGNMENT

146

ANTI-SWAY BAR ADJUSTMENT

147

TIRE PRESSURES

148

BRAKE BALANCE ADJUSTMENT

148

ADD FLUIDS

149

COOLING SYSTEM

150

DRIVING/CONTROLS

152

RECOMMENDED PERIODIC SERVICE

153

STARTING A CARBURETOR CAR

153

MAINTENANCE/PARTS

154

CAPACITIES/LUBRICANTS

156

JACKING

157

INSPECTION AND REGISTRATION

158

POSSIBLE PROBLEM AREAS

159

INSURANCE

160


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